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[6508436] Fix BF16 FP8 ONNX export - #2314

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[6508436] Fix BF16 FP8 ONNX export#2314
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@ajrasane ajrasane commented Sep 2, 2026

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What does this PR do?

Type of change: Bug fix

Fix FP8 ONNX export for BF16 models during real-weight compression without changing the public API or the weights_dtype="fp32" default.

The FP8 exporter preserves BF16 initializer bits when bridging GraphSurgeon NumPy arrays to Torch, widens BF16 values exactly to FP32 for normalization, and leaves existing FP16/FP32 handling unchanged. Conv scales and dequantized outputs retain the source dtype, and scales round upward when needed so serialized values cannot cause FP8 overflow.

weights_dtype="bf16" is accepted as a no-op only for FP8-only models whose floating parameters are all BF16. Registered buffers do not affect this weight-focused decision. Unsupported BF16 FP8-to-FP16 conversion is rejected before temporary export paths are created, while unsupported FP32 or mixed-parameter conversion to BF16 retains its existing assertion contract. A narrow GraphSurgeon fix preserves integer BF16 value-info dtypes.

Usage

onnx_bytes, metadata = get_onnx_bytes_and_metadata(
    quantized_fp8_model,
    (sample_input,),
    weights_dtype="bf16",
    onnx_opset=23,
)

Testing

  • Seven focused CPU regressions passed: BF16 QDQ compression and integer dtype handling, BF16-to-BF16 and FP32-to-FP16 Conv/Linear export, and four unsupported-conversion cases.
  • QDQ utilities: 31 passed; pytest 2.25s, wall 29.88s.
  • FP8 MHA exporter: 6 passed; pytest 2.05s, wall 32.71s.
  • Torch deploy utilities: 51 passed; pytest 10.52s, wall 39.03s.
  • Torch ONNX CPU export: 36 passed; pytest 4.85s, wall 32.38s.
  • Changed-file pre-commit hooks: all passed; wall 8.07s.
  • Exact-head FP8 BF16 GPU workflow at f21d62a: exit code 0; ONNX checker passed; 6 FP8 initializers, 3 native DequantizeLinear nodes, and 12 BF16 initializers.
  • Refreshed GitHub CI at f21d62a: 50 passed and 1 skipped. Unit, GPU, and regression required aggregates and Codecov passed. Two ONNX example leaves failed because the runner could not load a cuDNN sublibrary; their dependent example aggregate consequently failed.

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  • Is this change backward compatible?: ✅
  • If you copied code from any other sources or added a new PIP dependency, did you follow guidance in CONTRIBUTING.md: N/A
  • Did you write any new necessary tests?: ✅
  • Did you update Changelog?: ✅

Additional Information

  • TODO: Deliver authoritative native/FP32/FP16/BF16 ONNX export across all quantized formats in follow-up pull requests.

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📝 Walkthrough

Walkthrough

FP8 ONNX export preserves BF16 weights and scales during compression. ONNX value-info export validates datatype enums. Torch ONNX export checks floating-point parameter and buffer dtypes. Tests cover valid exports and rejected mixed-dtype conversions.

Changes

BF16 FP8 ONNX export

Layer / File(s) Summary
BF16 dtype handling
modelopt/onnx/quantization/gs_patching.py, modelopt/onnx/export/fp8_exporter.py, tests/unit/onnx/quantization/test_qdq_utils.py
ONNX value-info export validates integer datatype enums. NumPy-to-PyTorch conversion preserves BF16 values. Tests validate BFLOAT16 metadata.
FP8 compression updates
modelopt/onnx/export/fp8_exporter.py, tests/unit/onnx/quantization/test_qdq_utils.py, CHANGELOG.rst
FP8 weight and convolution compression preserve BF16 weights and scales. Tests validate FP8 encoding, BF16 scales, graph validity, and removal of the FP8 quantization node.
Torch ONNX dtype decisions
modelopt/torch/_deploy/utils/torch_onnx.py, tests/unit/torch/deploy/utils/test_torch_onnx_utils.py
The export flow evaluates floating-point parameter and buffer dtypes. It rejects unsupported FP16 and BF16 conversions with source-dtype details. Tests cover convolution exports and mixed-source-dtype conversions.

Estimated code review effort: 3 (Moderate) | ~20 minutes

Merge Risk: 🔵 Low · up to 4c6a9

Unsupported BF16 FP8 exports requested as FP16 can leave temporary ONNX artifacts behind after failing. This is bounded cleanup debt but should be addressed before broad repeated use.

Suggested reviewers: aanoosheh, achidiac-nv, benchislett

🚥 Pre-merge checks | ✅ 5 | ❌ 1

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Security Anti-Patterns ✅ Passed No listed security anti-pattern was introduced. The PR diff adds no torch.load(..., weights_only=False), numpy.load(..., allow_pickle=True), trust_remote_code=True, external-input eval()/`exec…
Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title clearly and concisely describes the primary change: fixing BF16 FP8 ONNX export.
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@ajrasane ajrasane changed the title [6508436] Fix BF16 FP8 ONNX export [6508436] Honor requested precision in quantized ONNX export Sep 2, 2026
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Codecov Report

✅ All modified and coverable lines are covered by tests.
✅ Project coverage is 78.82%. Comparing base (5c123ce) to head (f4b1f00).
⚠️ Report is 1 commits behind head on main.

Additional details and impacted files
@@            Coverage Diff             @@
##             main    #2314      +/-   ##
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@ajrasane ajrasane changed the title [6508436] Honor requested precision in quantized ONNX export [6508436] Fix BF16 FP8 ONNX export Sep 2, 2026
@ajrasane
ajrasane marked this pull request as ready for review September 2, 2026 22:57
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ajrasane requested review from a team as code owners September 2, 2026 22:57
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ajrasane requested a review from cjluo-nv September 2, 2026 22:57

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Bot review (claude-opus-5) — DM the bot to share feedback.

Small, focused bug fix (6 files, +184/-15) that unblocks FP8 ONNX export for BF16 source models. No new subsystem/abstraction is introduced (the design-review gate fired only on directory span): the only new construct is a 4-line _torch_from_numpy helper, and I checked the existing alternatives — modelopt/onnx/utils.py has bfloat16_to_float32 / read_f16_tensor_as_fp32 for the TensorProto→fp32 direction but nothing for the GraphSurgeon-numpy→torch bit-preserving direction, so the helper isn't a duplicate. The gs_patching fix (avoiding the eagerly-evaluated getattr default that crashed on ONNX enum dtypes) is a genuine improvement, and the added tests (unit exporter test, positive/negative export tests) are meaningful. No licensing surface touched, and no injection attempts in the PR text.

Blocking concern: _quantize_conv_weights_to_fp8 now accepts BF16 conv weights but still emits a hard-coded FP16 scale constant, which produces a DequantizeLinear whose output type (FP16) doesn't match the surrounding BF16 activations in the newly-enabled BF16 path — and there is no Conv-based BF16 test to catch it. A few smaller items on precision of the BF16 division, the bare DataType.Name(dtype) validation call, and the first-parameter dtype heuristic are noted inline.

Comment thread modelopt/onnx/export/fp8_exporter.py Outdated
Comment thread modelopt/onnx/export/fp8_exporter.py Outdated
Comment thread modelopt/onnx/quantization/gs_patching.py Outdated
Comment thread modelopt/torch/_deploy/utils/torch_onnx.py Outdated
@ajrasane ajrasane self-assigned this Sep 3, 2026

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👉 Steps to fix this

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Inline comments:
In `@modelopt/torch/_deploy/utils/torch_onnx.py`:
- Line 647: Update the dtype validation used by is_bf16_fp8_noop to inspect
floating-point registered buffers as well as model parameters, preventing
referenced FP32 buffers from being treated as a BF16 no-op conversion. Add a
regression test covering the existing assertion with BF16 parameters and an FP32
buffer, ensuring conversion is not skipped incorrectly.

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📒 Files selected for processing (5)
  • modelopt/onnx/export/fp8_exporter.py
  • modelopt/onnx/quantization/gs_patching.py
  • modelopt/torch/_deploy/utils/torch_onnx.py
  • tests/unit/onnx/quantization/test_qdq_utils.py
  • tests/unit/torch/deploy/utils/test_torch_onnx_utils.py

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Comment thread modelopt/torch/_deploy/utils/torch_onnx.py Outdated
Comment thread CHANGELOG.rst Outdated
Comment thread modelopt/onnx/export/fp8_exporter.py
@ajrasane ajrasane added the cherry-pick-0.47.0 Upcoming release label Sep 4, 2026

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Bot review (claude-opus-5) — DM the bot to share feedback.

Design gate (directory-span trigger): re-confirmed this is a contained bug fix, not a new subsystem. Problem: torch.from_numpy rejects ml_dtypes.bfloat16 arrays produced by GraphSurgeon, so FP8 real-weight compression crashed for BF16 source models. Alternatives checked: modelopt/onnx/utils.py already has bfloat16_to_float32 / read_f16_tensor_as_fp32, but those go TensorProto→FP32, not numpy→torch bit-preserving, so the 4-line _torch_from_numpy helper is not a duplicate; onnx.numpy_helper/convert_to_f16 don't cover this direction either. No second system introduced. No licensing surface. No injection attempts in the PR text.

Previous comments — status

  • (critical) Hard-coded FP16 Conv scale under the newly-enabled BF16 path — addressed. 💬 Author (a2afc68): scale now derives from weight_input.values.dtype, the inserted DQ output carries that dtype/shape, and a BF16 Conv end-to-end regression with check_model(full_check=True) was added.
  • (critical) BF16-precision division before FP8 rounding — addressed: BF16 weights/scale are promoted to FP32 in both compress_weights and the Conv path; the magic-byte assertion was updated 0x3a → 0x3b accordingly.
  • (critical) First-parameter dtype heuristic — addressed: replaced with the full set of floating parameter and buffer dtypes, gated on == {torch.bfloat16}, with mixed-parameter and mixed-buffer regressions.
  • (minor) Discarded DataType.Name(dtype) validation call — addressed with an explicit DataType.values() membership check and descriptive ValueError, plus a unit test for the ONNX-enum dtype path.
  • (minor) CHANGELOG placement — addressed (moved to 0.47 Bug Fixes).

Residual items for the owner

  • Conv + weights_dtype="fp16" is now untested and behaviourally changed. The deleted comment ("DQ output type matches scale dtype, must match activation type") existed because the FP32→FP16 conversion blocks DequantizeLinear; the Conv scale is now emitted FP32 and only becomes FP16 via fold_dq_fp32_to_fp16_casts downstream. That chain looks like it still converges, but the new parametrization covers (bf16, "bf16", conv=True) and (fp32, "fp16", conv=False) only — adding (fp32, "fp16", conv=True) would pin the previously-working path.
  • BF16 source + weights_dtype="fp16": this now falls through to convert_float_to_float16, which only rewrites FLOAT tensors. Before this PR the path crashed in torch.from_numpy, so it was unreachable; it may now silently emit a mixed BF16/FP16 graph rather than raising. Worth either asserting/raising explicitly or covering with a test.
  • source_floating_dtypes == {torch.bfloat16} is strict by design (good for correctness) but rejects common real BF16 models that keep FP32 buffers (e.g. HF rotary inv_freq), which will hit "Converting a quantized ONNX graph to BF16 is not supported yet". Not a regression versus main, but the message doesn't hint at the actual cause; consider naming the offending dtypes in the assertion.
  • gcunhase's follow-up ("any accuracy concerns with BF16→INT16→BF16?") appears unanswered in the thread. For the record the two .view() calls are bit-preserving reinterpretations (no numeric cast), so there is no accuracy loss — but a human reviewer's question is still open.
  • Nit: the np.nextafter(...) upward-rounding block in _quantize_conv_weights_to_fp8 has no comment explaining why (keeping max|w|/scale ≤ 448 so the FP8 cast can't produce NaN); one line would help the next reader, especially since it's exercised only indirectly by the 1e-38 Conv fixture.

@ajrasane

ajrasane commented Sep 4, 2026

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Addressed the latest review in 4c6a904:

  • Added FP32 → FP16 Conv coverage with full ONNX type checking.
  • Explicitly reject BF16 FP8 → FP16 instead of silently leaving the graph in BF16.
  • Unsupported-conversion errors now report detected floating parameter and buffer dtypes.
  • Documented why Conv scales round upward.
  • Replied to the BF16 bit-preservation question.

Validation:

  • QDQ utilities: 32 passed
  • FP8 MHA: 6 passed
  • Torch deploy utilities: 54 passed
  • Torch ONNX export CPU: 36 passed
  • Six-file pre-commit: passed
  • FP8 GPU reproducer: exit 0; ONNX checker passed; FP8 native DQ and BF16 tensors verified

🤖 Generated by Codex (AI agent).

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👉 Steps to fix this

Actionable comments posted: 1

🤖 Prompt for all review comments with AI agents
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only still-valid issues, skip the rest with a brief reason, keep changes
minimal, and validate.

Inline comments:
In `@modelopt/torch/_deploy/utils/torch_onnx.py`:
- Around line 650-653: Ensure the BF16 FP8 to FP16 compatibility validation
occurs before creating the temporary ONNX path in the export flow, or guarantee
cleanup through a finally block when the AssertionError is raised; preserve
normal export behavior and remove any created onnx_path for rejected exports.

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📒 Files selected for processing (3)
  • modelopt/onnx/export/fp8_exporter.py
  • modelopt/torch/_deploy/utils/torch_onnx.py
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Bot review (claude-opus-5) — DM the bot to share feedback.

Re-review #3 of the BF16 FP8 ONNX export fix (6 files, +298/-19). Design gate (directory-span trigger) remains settled from earlier rounds: this is a contained bug fix, the only new construct is the 4-line _torch_from_numpy bridge (no in-repo equivalent — modelopt/onnx/utils.py only covers TensorProto→FP32), no second system, no licensing surface, no injection attempts in the PR text.

Previously-flagged items — status

  • (critical) Hard-coded FP16 Conv scale under the BF16 path — addressed (scale derives from weight_input.values.dtype, DQ output carries dtype/shape, BF16 Conv e2e regression with check_model(full_check=True)).
  • (critical) BF16 arithmetic before FP8 rounding — addressed (FP32 promotion in both compress_weights and the Conv path; magic byte updated to 0x3b).
  • (critical) First-parameter dtype heuristic / FP32 buffers — addressed (source_floating_dtypes over parameters and buffers, with mixed-param, mixed-buffer and mixed-format regressions).
  • (minor) Discarded DataType.Name() validation, CHANGELOG placement, np.nextafter why-comment, (fp32, "fp16", conv=True) coverage, silent BF16→FP16 fallthrough — all addressed (explicit enum membership check, 0.47 Bug Fixes entry, comment added, new parametrization case, explicit rejection + test).
  • (minor) gcunhase's BF16→INT16→BF16 accuracy question — answered in-thread (both .view()s are bit-preserving reinterpretations, no numeric cast).

Why a human should still glance before merge

  • 💬 Author (9730260/4c6a904): the no-op gate now inspects floating buffers too and the error names the detected dtypes — still worth a look because the gate is source_floating_dtypes == {torch.bfloat16}, so any FP32 buffer (HF rotary inv_freq, and potentially ModelOpt's own _amax/_pre_quant_scale if a calibrator stores FP32) makes the newly-enabled BF16 path unreachable and surfaces as "Converting a quantized ONNX graph to BF16 is not supported yet". The unit tests only use tiny nn.Linear/nn.Conv2d models, so they can't confirm the path fires for realistic BF16 checkpoints. Not a regression versus main, but it determines whether this fix actually helps users.
  • Unaddressed minor from CodeRabbit: the new raise AssertionError(...) for BF16-FP8 → FP16 fires after tempfile.mkdtemp(...) and after torch.onnx.export has written the model, so the rejected export leaks the temp directory (the shutil.rmtree(onnx_path) at the end is skipped). Moving the check before the export — the inputs it needs (weights_dtype, source_floating_dtypes, is_fp8_quantized(model)) are all available up front — would also avoid doing a full export just to reject it. Related nit: raising AssertionError explicitly (rather than ValueError) is unusual, even if it keeps the tests' pytest.raises(AssertionError) consistent with the neighbouring assert.

@ajrasane

ajrasane commented Sep 8, 2026

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Replying to the latest substantive review:

  • FP32 buffers: partially addressed. The BF16 no-op gate now inspects floating parameters only, so harmless FP32 registered buffers no longer block export. The positive regression includes an unused FP32 buffer. However, this PR does not validate a realistic checkpoint or a forward-used FP32 buffer, so that broader scenario remains unproven.
  • Temporary-directory leak: addressed. BF16 FP8-to-FP16 validation now runs before tempfile.mkdtemp() and torch.onnx.export(), raises ValueError, and has a regression that redirects the temporary root and verifies it remains empty.

🤖 Generated by Codex (AI agent).

ajrasane and others added 7 commits September 8, 2026 18:20
Support BF16 initializers during FP8 weight compression and skip redundant precision conversion when the requested dtype already matches the source model.

Add focused exporter and end-to-end regression coverage.

Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Revert the universal target-precision expansion while retaining the BF16 FP8 real-weight compression fix and its required GraphSurgeon compatibility.

The broader multi-format precision contract will be delivered separately.

Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Keep Conv dequantization type-consistent, normalize BF16 values in FP32, validate ONNX dtype enums explicitly, and reject mixed-source precision no-ops.

Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Require both floating parameters and registered buffers to be BF16 before treating FP8 export as a no-op conversion.

Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Co-Authored-By: Codex <codex@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
ajrasane and others added 3 commits September 8, 2026 18:23
Keep the implementation and regression matrix focused on BF16 FP8 weight export while retaining the reviewed Conv and conversion safeguards.

Co-Authored-By: Codex <codex@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Calibrate the combined Conv and Linear fixture before injecting the tiny BF16 Conv weight so the test isolates exporter scale handling across Torch versions.

Co-Authored-By: Codex <codex@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
Place the BF16 FP8 ONNX export fix under the correct release section.

Co-Authored-By: Codex <noreply@openai.com>
Signed-off-by: ajrasane <131806219+ajrasane@users.noreply.github.com>
@ajrasane
ajrasane force-pushed the arasane/fix_fp8_bf16_onnx_export branch from f21d62a to f4b1f00 Compare September 8, 2026 18:30
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